SIEHE Group Oil-Free Screw Air Compressor-- Safeguarding GMP Certification for the Pharmaceutical Industry

Project Introduction:A Malaysian enterprise specializing in biopharmaceuticals faced with the increasing difficulty of GMP certification and the expanding market demand, the company urgently requires a batch of efficient and stable gas supply solutions to ensure compressed air quality, improve energy utilization efficiency, and achieve faster GMP certification.

Challenges:In the biopharmaceutical industry, stable gas supply is essential for production. Compressed air quality is a fundamental requirement for compliance with GMP standards. However, traditional air compression technology presents challenges such as high energy consumption, unstable gas supply, and low compression quality, which increase the burden of GMP certification. Additionally, environmental protection and energy conservation pressures necessitate a reliable and stable solution to enhance production efficiency.

Solution:To meet the needs of biopharmaceutical factories in Malaysia, we provided a batch of SLY-30SR oil-free screw air compressors configured in parallel units. This configuration not only enhances gas supply stability but also provides oil-free, dry, dust-free, and sterile high-quality compressed air, further improving the efficiency of the production line.

Product Introduction:
SIEHE Group's oil-free screw air compressors are based on the latest fifth-generation rotor technology. They are constructed with stainless steel alloy and utilize water lubrication and cooling. The compression process is completely oil-free, ensuring the quality of the compressed air. The motor is soft-started using a frequency converter, resulting in stable operation without peak current. This enhances the lifespan of the motor and control system while minimizing the impact on the power grid. Advanced vector control technology adjusts the output frequency of the frequency converter to maintain a constant pressure air supply based on user-set pressure, resulting in energy savings.

Product Advantages:
- Utilizes high-efficiency permanent magnet motors with minimal losses even at 180°C, ensuring smooth operation and long lifespan, while achieving energy savings of 6-10% compared to ordinary motors.
- Water-based compression sealing and cooling for cost-effectiveness.
- Advanced sealing and isolation technology for cleaner and oil-free compressed air.
- Thermostatic compression for higher volumetric efficiency and energy savings of over 15% compared to two-stage dry twin-screw compressors, and over 35% compared to single-stage dry twin-screw compressors.
- Reduced maintenance costs and improved stability and reliability compared to dry screw compressors.
- Lower noise levels, balanced axial and radial forces, and smooth operation under low load conditions for durability.
- Reduced maintenance costs due to elimination of lubricating oil, oil filters, and oil-air separators, resulting in only 1/5 of the annual maintenance cost compared to traditional oil-injected air compressors. Environmentally friendly as it does not generate waste oil. Our equipment can be relied upon in any operating condition to achieve continuous and efficient production.

Conclusion:
By introducing SIEHE Group's oil-free screw air compressors, the company's production line has achieved high-quality compressed air supply and stable production processes, improving the efficiency of GMP certification and ensuring significant capacity assurance. We always adhere to the principle of customer first and will continue to dedicate ourselves to product innovation, providing customers with efficient and reliable solutions to stand out in the competitive market.