Shear Dispersion Mixer

The shear dispersion mixer is primarily used to uniformly disperse solid particles or powders into a liquid medium, resulting in a homogeneous mixture. Based on the existing high-shear technology, a stirring device is added, typically in the form of a dual-shaft mixer or dual-shaft mixing kettle, to achieve improved shear dispersion. By utilizing rotating stirrers, dispersion discs, or cutting blades, the mixer generates intense shear and centrifugal forces, effectively cutting, breaking, and evenly dispersing particles within the liquid. This allows for efficient stirring, dispersion, homogenization, emulsification, and solid-liquid mixing, meeting various process requirements. Common application fields include pigments, dyes, coatings, inks, cosmetics, and fine chemicals.

The high-shear dispersion emulsifier utilizes mechanical forces to reduce the particle size of liquid-liquid and solid-liquid materials, ensuring one phase is uniformly distributed within another or multiple phases. This results in refined homogenization and effective emulsification, forming a stable emulsion. The emulsifier operates in a batch mode, featuring a novel bidirectional suction structure in its working head. It can be installed in three configurations: top-mounted, side-mounted, and bottom-mounted, allowing for combinations with various stirring devices for multifunctional use. The equipment is suitable for a wide range of viscosities and temperatures and is designed to meet the requirements for vacuum (100 mbar), explosion-proof (ATEX), and pressure (up to 10 bar) operating conditions.