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- Laboratory Equipment
- High Viscosity Mixers
- Dispersers
- Inline High-speed Disperser
- Vacuum Drying Mixers
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- High Shear Emulsifiers
- Extrusion Machine
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- Kettles/Vessels/Tanks/ Hoppers
- Turn-key Project
High Shear Emulsifier
The high-shear emulsifier effectively reduces the particle size of liquid-liquid and liquid-solid materials through external mechanical forces. It evenly distributes one phase of materials into another or multiple phases, achieving excellent homogenization, dispersion, and emulsification results. This process results in a stable emulsion.
Designed for discontinuous production, the emulsifier features a new two-way suction structure in its working head, with three installation options: top, side, and bottom. This versatility allows for various mixing configurations, including dispersion and stirring, making it a multifunctional machine. The equipment is suitable for a wide range of viscosities and temperatures, and it can operate under vacuum (down to 100 mbar), explosion-proof (ATEX), and pressure (up to 10 bar) conditions.
Product Overview
| Materials Viscosity | ≤10,000 cps(mPas) |
| Production Capacity | ≤10 m³/batch |
| Application Areas | The emulsifier is ideal for the dispersion, emulsification, and homogenization of materials across various industries, including biology, medicine, food, paint, ink, textile auxiliaries, cosmetics, lubricants, pesticides, and more. (For additional applications, please click "Free Consultation.") |
| Applicable Materials | The emulsifier can process a wide variety of solids and liquids, forming solutions, colloids, suspensions, or emulsions. Examples include juices, soups, dairy products, tissue homogenization, cosmetics, surfactants, asphalt, emulsifiers, oilfield chemicals, and many other materials. |
Working Principle
The primary components of the system are the stator and rotor. The rapid operation of the rotor generates centrifugal and hydraulic forces, which enable the stator to exert a combination of strong shear, centrifugal extrusion, impact rupture, liquid layer friction, and turbulence. This process ensures the uniform and instantaneous emulsification of immiscible phases, including solid, liquid, and gas media. Following a reciprocating cycle, the original material is transformed into a stable, high-quality product.
Product Advantages
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High Efficiency and Superior Product Quality
The equipment operates at a linear speed exceeding 20 m/s, enabling rapid and uniform distribution of one phase into another or multiple phases. This process achieves refinement and homogenization, as well as effective dispersion and emulsification. Consequently, the final product exhibits stability and is resistant to delamination.
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High Machining Precision and Extended Service Life
The rotor and stator are constructed from forged materials and precisely machined using CNC technology, ensuring an extremely narrow gap between the rotor and stator. This design facilitates excellent shear limit fineness and enhances emulsification and dispersion efficiency. Additionally, the components can be coated with nanomaterials to further extend the product's service life.
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Convenient and Safe Operation
The equipment features a compact structure that can be configured in both fixed (mounted on the tank) and lifting (pneumatic, hydraulic, etc.) designs. It allows for installation at the top, side, or bottom, accommodating various operational conditions.
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Strong Customization Capabilities
We offer a wide range of customizable non-standard products, including explosion-proof, airtight, kettle, and lifting types. Materials can be tailored to meet specific requirements, including SS304, SS321, SS316L stainless steel, titanium alloy, and other options.
Technical Parameter
| Model | Motor power
(kw) |
Batch capacity
（L/batch） |
Rotate Speed
(rpm) |
linear velocity
(m/s) |
Seal type | Material |
| SRH-4 | 4 | ≤400 | 0-2930 | 20 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-7.5 | 7.5 | ≤800 | 0-2930 | 20 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-11 | 11 | ≤1000 | 0-2930 | 25 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-15 | 15 | ≤1200 | 0-2930/1450 | 25 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-18.5 | 18.5 | ≤1500 | 0-2930/1450 | 25 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-22 | 22 | ≤2000 | 0-2930/1450 | 25 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-30 | 30 | ≤2500 | 0-1450 | 21 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-37 | 37 | ≤3000 | 0-1450 | 21 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-45 | 45 | ≤4000 | 0-1450 | 25 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-55 | 55 | ≤5000 | 0-1450 | 26 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-75 | 75 | ≤6000 | 0-1450 | 26 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-90 | 90 | ≤8000 | 0-1000 | 23 | Lip seal/Mechanical Seal | SS304/316L |
| SRH-110 | 110 | ≤10000 | 0-1000 | 21 | Lip seal/Mechanical Seal | SS304/316L |
* The processing capacity listed in the table is based on tests conducted with "water" as the medium. When selecting a model, calculations should be made based on product parameters such as viscosity and specific gravity.
* For conditions involving high temperature, high pressure, flammability, explosiveness, or corrosiveness, detailed data must be provided for customized selection.
* Changes to the data and images in this table may occur without prior notice; the correct parameters are based on the actual product provided.
* This table does not include all products. For more information, please contact our sales engineers.
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