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Lab Pipeline Type High Shear Emulsifier
The laboratory tubing high-shear emulsifier is a high-performance equipment for continuous production or recirculating processing of fine materials, which can be simulated in the laboratory for in-line working conditions for cyclic or in-line continuous processing. The motor drives the rotor to run at high speed, and narrows the particle size of liquid-liquid and solid-liquid materials through the action of hydraulic force and centrifugal force, so that one phase is evenly distributed into another or more phases, so as to achieve the effect of refinement, homogeneity, dispersion and emulsification, so as to form a stable emulsion state. It has the characteristics of high efficiency and homogenization without dispersion dead angles, more stable operation, less noise, high uniformity, time-saving, high efficiency and energy saving.
Product Overview
| Materials Viscosity | ≤ 1,000~5,000cps |
| Production Capacity | ≤ 1~30L/min |
| Application Industry | Suitable for dispersing, emulsifying and homogenizing materials in industries such as biology, pharmacy, food,coating, ink, textile auxiliary, cosmetic lubricating oil and fertilizer etc. (For more application industry, please click “Free Consultation”) |
| Applicable Materials | Applicable for production process for solution, gel, suspension or emulsion of solid - liquid, liquid- liquid materials such as juice, soup bases, dairy products, tissue homogenate, cosmetics, surfactants, asphalt, emulsifier, oil field chemicals and other more than 1,000 kinds of materials. |
Working Principle
In the cavity of the confined space, there is a set of multi-layer stator and rotor with dual occlusion. The rotor is driven by a motor and rotates at high speed, generating a strong axial suction force that sucks the material into the cavity. The material is dispersed, sheared and emulsified in the shortest possible time, and the particle size distribution range is significantly narrowed, so that a fine long-term stable product can be prepared.
Product Advantages
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Easy operation
It can be used with the inlet and outlet of the pipeline or container, which is easy to install and has good conveying capacity, and doesn’t need to be equipped with an additional transfer pump.
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High homogenization and emulsification efficiency, high product quality
The linear speed of the equipment is more than 30m/s, which can quickly and evenly distribute one phase into another or more phases to achieve the effect of refinement, homogenization, dispersion and emulsification, and the final product is stable and not easy to stratify.
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High machining accuracy
The rotor stator is processed by forging materials and CNC machining center, with a very small rotor stator gap, good shear limit fineness, high emulsion and dispersion efficiency, and can be sprayed with nano materials to improve the service life of the product.
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Customized options
Materials can be customized to be SS304, SS321, SS316L stainless steel or unconventional materials like titanium alloy; It can be equipped with mechanical seals and pressure balance tanks to meet the pressure working conditions; Explosion-proof equipment can be customized.
Technical Parameter
| Model | Power
(kw) |
Processing Capacity
（L/min） |
Speed
(rpm) |
Inlet
(mm) |
Outlet
(mm) |
Materials |
| SRB-1.1 | 0.5 | 1~15 | 3000~6000 | DN15 | DN15 | SS304/SS316L |
The capacity is data based on water as medium. The model selection shall be based on the data such as the materials viscosity, density etc..
Special operation condition, such as high temperature, high pressure, explosive, combustible and corrosive etc, details are required for correct model selection.
If any change in the above table, subject shall prevail without notice.
The table cannot include all products, please contact with our sales engineers for more information.
Contact Information
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