Customized silicone foam powder drying and transport system to help customers upgrade new material production line

Project Introduction: Hubei Xingrui Silicon Materials Co., Ltd. focuses on the development of silicone new materials, has a complete silicone industry chain. The enterprise has entered a new stage of development, and the production line needs to innovate and upgrade. The use of advanced and highly automated production equipment in the industry can achieve the production goals of intelligent operation, energy saving and emission reduction, and enhance the sustainable development ability of the silicon chemical industry.

Material characteristics：Silicone foam combines the advantages of silicone rubber and foam materials, has the characteristics of biocompatibility, ‌ chemical resistance, ‌ excellent UV resistance and ozone resistance, ‌ high and low temperature resistance, etc., plays an important role in electronic and electrical appliances, aerospace, new energy power battery, construction and other industries.

SIEHE solution: With deep technical accumulation and accurate grasp of the market demand for new materials, SIEHE Group designed and built a customized production line integrating efficient drying, precision control and intelligent transportation for the specific needs of customers, which can effectively improve the drying efficiency and product quality of silicone foam powder, and greatly reduce energy consumption and production costs. Bring significant economic benefits and environmental benefits for enterprises.

Process Flow:
This powder drying conveying system is composed of small & ton bag unpacking feeding station, vacuum feeder, vertical ribbon vacuum dryer, screw conveyor, metering tank and other equipment, placed on the steel structure platform, the space layout is reasonable, safe and reliable.
The alumina hydroxide powder is unpacked by the small & ton bag unpacking feeding station. Through hose, the feeding station’s conical bottom hopper is contacted the receiver hopper of vacuum feeder.
After the wet material enters the bin, the vertical ribbon vacuum dryer heats the material to dry. At the same time, the vacuum is pumped to reduce the hot spot of volatilization of the liquid and reduce the liquid content in the air. With the ribbon stirr, the material is continuously rolled and mixed, shortening the drying time and improving the work efficiency. The gas generated in the mixing and drying process of the material is heated and liquefied by the condenser to the liquid collection tank, which can be manually blown down.
The screw conveyor is installed on the discharge port of the dryer to transport the dry powder, and the screw speed is controlled by a frequency converter to improve the speed and accuracy of the batching.
The metering tank is used for the temporary storage of dry powder, with a Metler-Toledo weighing module, which converts the output signal to the PLC through the weight control instrument, so that the material can be accurately transported to the next process.

In addition, the intelligent design of the production line is also one of the highlights of this cooperation. Through the integration of advanced automation control system and Internet of Things technology, the real-time monitoring and remote management of the production process are realized, which not only improves the production efficiency, but also provides enterprises with more flexible production scheduling and decision support.

We know that in the new material industry, the advanced technology and the customization of the production line are directly related to the market competitiveness of the enterprise. With this cooperation, we have provided our customers with tailor-made solutions, and with the operation of this efficient and intelligent silicone foam powder drying transport production line, the customer is expected to set a new benchmark in the industry and further consolidate its leading position in the field of silicone new materials. At the same time, this also set a new milestone for SIEHE Group in the field of new material equipment manufacturing, showing our positive role in promoting the high-quality development of China's manufacturing industry.