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Reciprocating Butterfly Dual-shaft Disperser
In a closed mixing condition, butterfly agitator and disperser can be lifted and lowered reciprocatingly, so that the agitator can reach the materials in the upper, middle and lower layers of the cylinder. It has good adaptability to medium and high viscosity and thixotropic materials. Dispersing and mixing can be carried out at the same time. It has strong adaptability and can be customized according to the characteristics of the customer's materials and production process requirements. The butterfly agitator is equipped with a scraper at side, ranging from 1 to 3 pieces. The scraper is made of a special high-lubricity PTFE or PEEK material. It can easily scrape the material on the tank wall off during the reciprocating process, thereby improving the mixing and heat exchange effects. Compared with anchor frame equipment, the butterfly agitator has a higher linear velocity and shear force, and has better dispersing and mixing effects and mixing efficiency for medium and high viscosity materials such as putty and ink. The dispersing disc can be configured with single-layer disc and German double-layer disc as needed, with high dispersing energy.
Product Overview
| Material Viscosity | ≤1,500,000 cps |
| Capacity Production | 50-2000L |
| Application Industries | Suitable for dispersing and mixing materials in industries such as paint & Coating, putty, ink, adhesive, lithium battery slurry etc. (Please click ‘Free Consultation’ for more information) |
| Application Materials | Good for all kinds of slurries with viscosity less than 1,000,000cps, and solid content less than 80%, such as putty, UV ink, structural adhesive, anaerobic adhesive and etc. |
Work principle
Through the high-speed rotation of dispersing disc, the materials will become in annular form flow, resulting in strong vortex flow, which descend down to the bottom of the vortex in spiral state. During the process, materials are dispersed, dissolved efficiently due to the strong shearing crash and friction among the particles. The butterfly agitator can produce good radial and axial effects, accelerate material circulation, and improve mixing and dispersing efficiency. The reciprocating hydraulic system makes material mixing without dead angles, and improves mixing efficiency.
Product Advantages
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Higher efficiency, better quality
Linear velocity is over 25m/s, it can rapidly disperse the powder in the liquid evenly; The unique design of the butterfly agitator can lead to good mixing effect. And dispersing and mixing together can ensure the finished products with good quality. Reciprocating lifting ensures that there is no dead corners during mixing and can achieve faster and better mixing effect.
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Safer and easier operation
Adopt oil cylinder as lifting actuator, with control valve to control dispersing up, stop and down, easy to operate, high stability; The dispersing disc adopts expansion sleeve design to prevent from falling off, and has higher safety performance for high viscosity materials.
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Good sealing effect
The equipment can be equipped with different vacuum pumps: water-ring pump, rotary-vane pump, dry screw pump, etc., which can achieve extremely high vacuum degree requirements and keep pressure for a long time. When the equipment is reciprocating, it can effectively ensure the vacuum degree in the tank
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Customized Options
Different options are available such as explosion-proof type, heating and cooling type, high vacuum type, etc. Construction material can be customized to be SS304 \SS321 \SS316L or sprayed with PTFE, chrome plating, tungsten carbide and other materials.
Technical Parameter
| Model | Working Volume
(L) |
Design Volume
(L) |
Tank Dimension
(mm) |
Mixing Power
(kw) |
Mixing Speed
(rpm) |
Dispersing Power
(kw) |
Dispersing Speed
(rpm) |
Lifting
(mm) |
Hydraulic Power
(kw) |
| SFSD-50 | 50 | 68 | φ460*410 | 7.5 | 0-240 | 5.5 | 0-2000 | 550 | 1.1 |
| SFSD-80 | 80 | 107 | φ550*450 | 11 | 0-210 | 7.5 | 0-2000 0-1500 | 600 | 1.5 |
| SFSD-100 | 100 | 140 | φ600*500 | 15 | 0-210 | 11 | 0-1500 | 650 | 1.5 |
| SFSD-200 | 200 | 280 | φ750*650 | 22 | 10-180 | 18.5 | 0-1500 | 800 | 2.2 |
| SFSD-300 | 300 | 400 | φ850*710 | 30 | 10-170 | 22 | 0-1500 | 900 | 3 |
| SFSD-500 | 500 | 665 | φ1000*850 | 37 | 10-170 | 30 | 0-1200 | 1050 | 4 |
| SFSD-800 | 800 | 1070 | φ1200*950 | 45 | 10-120 | 30 | 0-1200 | 1150 | 5.5 |
| SFSD-1000 | 1000 | 1320 | φ1300*1000 | 55 | 10-120 | 37 | 0-1000 | 1200 | 5.5 |
| SFSD-1500 | 1500 | 1980 | φ1450*1200 | 75 | 10-95 | 45 | 0-1000 | 1400 | 7.5 |
| SFSD-2000 | 2000 | 2550 | φ1550*1350 | 90 | 10-85 | 55 | 0-800 | 1550 | 7.5 |
Remarks:
* The capacity is data based on medium is “water”. The model selection should be based on the data such as the materials viscosity, density etc.
* Special operation condition, such as high temperature, high pressure, explosive, combustible and corrosive etc., details are required for correct model selection.
* If any change in the above table, subject shall prevail without notice. The correct parameters are subject to the actual object provided.
* The table cannot include all products, please contact with our sales engineers for more information.
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