Double Planetary Powerful Dispersing Mixer

Powerful Double Planetary Dispersing Mixer (Dual Dispersing shaft) consists of two sets of low-speed agitators and two sets of high-speed dispersing shafts, and has good mixing and dispersing effects. The high-speed disperser has a tip dispersing speed of more than 23m/s, which can effectively control the viscosity and fineness of the slurry; the twisted screw frame mixing blade 3D design, processed by a five-axis machining center, can ensure the gap between the blades, the blades and the barrel wall, and the blades and the bottom of the barrel, reduce the mixing dead spots, and improve the uniformity of the finished product; the advanced manufacturing equipment eliminates metal pollution and greatly improves the safety performance of the slurry; high viscosity kneading, the slurry solid content can be between 55% and 90%, and the viscosity can be up to 2,000,000cps. This machine can meet the preparation of high-viscosity materials that require high shear dispersion to the greatest extent, and the disperser can be replaced by a high-shear emulsification homogenizer to obtain a finer slurry.

Product Overview

Materials viscosity ≤10,000,000 cps
Production capacity 2-5,000L
Application industry Ternary lithium batteries, lithium iron phosphate batteries, carbon nanotubes, diaphragm materials, coatings, adhesives, etc.
Applicable materials Various battery slurries, adhesives (thermal conductive adhesives, silicone rubber, electronic adhesives), fire retardant coatings and other materials with a viscosity within 2,000,000cps and a solid content below 90%.

Working Principal:

Double Planetary Power Dispersing Mixer is composed of a gear motor, a planetary frame, a mixer, a storage tank, a storage tank lifting system, a cleaning device, a vacuum device and a frame. The rotating planetary frame drives two spiral agitators and two dispersion shafts to rotate around the storage tank axis while rotating at high speed, so that the material is subjected to strong shearing and kneading forces. Therefore, the material is fully dispersed and mixed.

Product Advantages

  • High mixing efficiency and wide application
    Powerful Double Planetary Dispersing Mixer (Dual Dispersing shaft) consists of two sets of mixing paddles and two sets of high-speed dispersion shafts that orbit around the axis of the barrel and rotate at high speed, so that the material is subjected to strong shearing and dispersion to achieve the purpose of rapid mixing; the twisted screw frame mixing paddle can meet the requirements of materials of various viscosities and various production processes.
  • Convenient and safe operation
    The equipment adopts a hydraulic cylinder or electric push rod as a lifting actuator, and a control valve to control the rise and fall of the mixer head or barrel. It is easy to operate and has high stability. The equipment is equipped with a cylinder lock device to prevent the barrel from moving and causing safety accidents during work. An interlocking device can be set to prevent incorrect operations.
  • High manufacturing accuracy and strong structural performance
    The precision-cast blades are processed by a five-axis gantry machining center, which effectively ensures the clearance between the blades, the blades and the barrel wall, and the blades and the barrel bottom. The blades rotate without repeating the trajectory, mixing without dead angles, and improving the efficiency of uniform propellers. The planetary gears adopt 6-grade precision hardened gears, which have low noise, high transmission efficiency, stable high-speed operation, and extended bearing service life.
  • Multi customization options
    Customized products can be made to meet different product process requirements: explosion-proof type (European ATEX standard), vacuum type (vacuum degree can reach 20mbar), cooling type, PLC control intelligent type, etc.; the material can be customized according to requirements, such as SS316L stainless steel, duplex steel or spray special materials.

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Technical Parameter

Model Working

volume

L

Design

volume

L

Mixing tank

dimensions

mm

Mixing

power

kw

Revolution

speed

(rpm)

Rotation

speed

(rpm)

 Dispersing power

kw

 Dispersing speed

(rpm)

Tip speed

rpm

SXJD-5 5 7.4 φ250*150 1.5 0-40 0-86 1.5 0-5800 16.7
SXJD-10 10 14 φ300*200 2.2 0-42 0-72 2.2 0-5000 18.3
SXJD-20 20 28 φ350*300 3 0-42 0-72 4 0-4000 21
SXJD-30 30 44 φ400*350 4 0-34 0-70 5.5 0-4000 21
SXJD-60 60 88 φ500*450 5.5 0-34 0-68 7.5 0-3300 21
SXJD-100 100 150 Ø650*450 15 0-34 0-56 18.5 0-2930 23
SXJD-200 200 265 Ø750*650 22 0-33 0-53 30 0-2750 23
SXJD-300 300 370 Ø850*650 30 0-33 0-53 37 0-2200 23
SXJD-500 500 670 Ø1000*850 37 0-28 0-47 45 0-2000 23
SXJD-650 650 822 Ø1100*865 45 0-28 0-47 55 0-1750 23
SXJD-900 900 1390 Ø1300*1050 75 0-24 0-32 75 0-1450 23
SXJD-1200 1200 2000 Ø1450*1200 90 0-18 0-28 90 0-1375 23
SXJD-1500 1500 2300 Ø1500*1300 110 0-18 0-28 110 0-1375 23
SXJD-2000 2000 3000 Ø1600*1500 132 0-16 0-28 132 0-1200 23

 

Note:

The data and pictures in this table are subject to change without prior notice. The correct parameters are subject to the actual product provided.

This table does not include all products. Please contact our sales engineer for more information.

3000L/4000L/5000L selection is customized according to material characteristics and process conditions.

Contact Information

  • Office

    Rm. 305-307, Building 1, No. 168 Taihong Rd.,
    Hongqiao Business District, Shanghai China

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  • Factory

    Block D2, D5 Intelligent Industry Park, No. 2777 WanfengRd,
    Jinshan District, Shanghai, China

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  • Tel

    +86 21 52913185 / 52913186

  • Fax

    +86 21 52912822

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